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HPV35 Charge Pump

The HPV35 Charge Pump is a charge pump assembly installed on the KYB (Kayaba) HPV35 variable axial piston main pump. Its primary function is to provide stable charge flow and charge pressure for the main pump, while also supplying a necessary low-pressure oil source for the hydraulic system control circuits, ensuring stable and efficient operation of the entire hydraulic system.
This charge pump typically adopts an external gear structure (External Gear Pump), featuring a simple design, stable operation, high reliability, and easy maintenance. It is an important auxiliary pump commonly used in the hydraulic systems of small excavators.
  • HPV35 Charge Pump

  • Green Hydraulic

  • Yes

  • ISO9001,CE

  • 1. Industrial Hydraulic Systems 2. Mobile Equipment (Industrial Vehicles) 3. Construction and Engineering Machinery 4. Metallurgy Industry

  • spline shaft

  • 1 set

Availability:
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Product Description

 HPV35 Charge Pump Overview

The HPV35 Charge Pump functions as an important low-pressure oil supply unit in hydraulic systems. It is installed on the HPV35 main hydraulic pump and is designed to provide stable charge flow and charge pressure for the main pump. The pump operates based on the principle of volumetric hydraulic transmission. Through the meshing rotation of external gears, the volume of sealed working chambers changes, enabling continuous suction and discharge of hydraulic oil.

The charge pump helps maintain favorable suction conditions for the main pump, supplies oil for hydraulic control circuits, and provides necessary lubrication and cooling for key internal components. When the hydraulic system operates under long-term heavy-load conditions, the charge pump ensures a stable charge pressure supply, helping prevent cavitation and insufficient oil supply. This effectively reduces wear and potential damage to critical components inside the main pump, such as pistons, bearings, and valve plates, ensuring stable and efficient operation of the entire hydraulic system, extending equipment service life, and reducing maintenance costs.


HPV35 Charge Pump


Core Features & Advantages

  • Low Noise & High Efficiency:Optimized gear design ensures smooth operation, low noise, and high volumetric efficiency.

  •  Improve Main Pump Stability:Provides stable charge oil flow to maintain proper lubrication and cooling of the main pump.

  • Extend Hydraulic System Service Life:Reliable charge oil supply reduces wear and helps extend the lifespan of the hydraulic system.

  • Multiple Control Options:Compatible with different hydraulic control systems to meet various application requirements.


Specifications

Type Model displacement(cm3
Shaft Type
Gear Pump


HPV35 other
Spline Shaft



Applications

  1. Hydraulic drives with high pressure, heavy load, variability, large displacement, long service life, and reliability.

  2. Steel metallurgy and forging machinery

  3. Ceramic and refractory material presses

  4. Shipping and hydroelectric systems

  5. Rubber vulcanization and paper production

  6. Petroleum equipment

  7. Construction and mobile machinery

  8. Railway and tunneling machines



Vane Pump Application



Packaging & Delivery

Charge pumps are typically packaged securely to prevent damage during transit. The packaging includes:

Protective Wrapping: To safeguard the pump from environmental damage.

Custom Crates: For larger, heavier pumps, ensuring safe handling.

Documentation: Includes installation, maintenance instructions, and warranty details.

Delivery time depends on the model, customizations, and location but typically ranges from 2 to 6 weeks from the order date.



HPV35 Charge Pump FAQ


What is the HPV35 Charge Pump used for?

The HPV35 Charge Pump is designed to provide the necessary hydraulic pressure for controlling variable displacement pumps and hydraulic systems. It ensures stable pilot pressure and reliable lubrication flow for the main pump during operation, helping maintain efficient system performance.


What types of equipment commonly use the HPV35 Charge Pump?

The HPV35 Charge Pump is commonly used in construction and industrial machinery such as excavators, hydraulic drilling equipment, road construction machines, and other heavy-duty hydraulic systems that require consistent pilot pressure and lubrication.


What are the main advantages of the HPV35 Charge Pump?

The HPV35 Charge Pump offers several advantages, including high efficiency, stable pressure output, compact design, reliable performance, and long service life. It is also engineered to operate smoothly under demanding working conditions.


What materials are used in the HPV35 Charge Pump?

The HPV35 Charge Pump is manufactured using high-strength alloy steel and precision-machined components. These materials provide excellent wear resistance, durability, and reliable operation even in high-pressure hydraulic environments.


Is the HPV35 Charge Pump compatible with original equipment pumps?

Yes. The HPV35 Charge Pump is designed to be compatible with many OEM hydraulic pump systems. It can often be used as a replacement component while maintaining similar performance and installation dimensions.


How should the HPV35 Charge Pump be maintained?

Regular maintenance includes checking hydraulic oil cleanliness, inspecting seals and connections, and ensuring proper lubrication. Maintaining clean hydraulic fluid and performing periodic inspections will help extend the pump’s service life.



What are common signs that the HPV35 Charge Pump needs replacement or repair?

Common signs include unstable hydraulic pressure, unusual noise, reduced system performance, excessive heat generation, or visible leakage. If these symptoms occur, the pump should be inspected by a qualified technician.


Can the HPV35 Charge Pump operate under high-load conditions?

Yes. The HPV35 Charge Pump is designed to operate reliably under high-load and continuous-duty conditions. Its robust internal structure allows it to maintain consistent performance even in demanding industrial applications.



Certifications & Quality Assurance

Charge pumps are manufactured in compliance with international standards, ensuring high performance and reliability:

ISO 9001: Certified for quality management systems.

CE Certification: Ensures compliance with European safety, health, and environmental protection standards.

RoHS Compliance: Ensures the pump does not contain hazardous materials.

Factory Testing: Every pump is rigorously tested for performance, pressure, and leak integrity before shipping.


Green Hydraulic Patent Certificate

Charge Pump FAQ 

1.Do I need to install the Charge Pump separately? What should I pay attention to when replacing it?

A: No, it is integrated with the main pump and does not require separate installation. When replacing, ensure that the spline shaft is accurately aligned with the main pump drive shaft, tighten the fixing screws with a torque wrench, keep the contact surface flat and free of impurities, and use a seal ring of the correct size to ensure sealing performance.


2.What preparations are needed before starting the Charge Pump for the first time?

A: Manually fill the charge pump with clean hydraulic oil through the drain port to empty the internal air and avoid dry running damage. Jog start several times to confirm that the rotation direction is clockwise (when viewed from the shaft end), and there is no abnormal sound or oil leakage before formal operation. In addition, manually turn the main shaft to check the self-priming condition of the charge pump.


3.What are the requirements for hydraulic oil when using the Charge Pump?

A: The cleanliness of hydraulic oil must meet the ISO 18/15 standard, and the oil temperature should be kept between 15–65℃. It is recommended to regularly replace hydraulic oil and filters; under harsh working conditions such as mines and high dust, the replacement cycle should be shortened to avoid component wear caused by oil pollution.


4. Can the rotation direction of the  Charge Pump be reversed? What are the consequences of reverse rotation?

A: No, it cannot be reversed; its rotation direction is the same as that of the main pump. Reverse rotation will cause no oil delivery, system pressure loss, internal gear wear, and even damage to the pump body and the main pump. When installing, pay attention to the chamfer direction of the gear rotor to avoid reverse installation.


5. Is the Charge Pump a dedicated accessory? Can it work normally without it?

A: It is a dedicated charge pump for the main pump and cannot be used universally with other models. The  main pump cannot work normally without it, which will cause serious damage to the internal components of the main pump and affect the service life of the entire hydraulic system.


6.Can the displacement of the Charge Pump be replaced arbitrarily?

A: No, it cannot. The standard displacement is matched to the system requirements of the host equipment. Replacing it with an unapproved displacement (either smaller or larger) will lead to insufficient oil supply or excessive pressure, which may cause system failure or component damage. The appropriate displacement should be selected strictly according to the actual working conditions and system design parameters of the equipment.



FAQ

1.How does the variable displacement work?

The pump's flow is adjusted by changing the angle of an internal swash plate. As the swash plate angle changes, the stroke length of the pistons varies, which in turn changes the volume of fluid displaced per rotation, allowing the flow rate to adapt to the system's needs.


2.Are you a manufacture for the vane pump or a wholesale ?

We are a manufacture for vane pumps。.We are located in Changzhou City, Jiangsu Province, China.Welcome to visit us.


3.What's our advantages?

Factory established in 2005;

With a great deal of production experience;

80+ employees become the professional team;

Constant updated ERP system ensure efficiency of work;

Sophisticated equipment ehanced the accuracy of products;

Professional salesmen provide the greast service;

With a large number of famous customers all over the world;

Great after-sales service;

With the long term cooperation with famous logistics and express company in China,provide the better goods service.


4.What is your payment terms?

Small order/sample order,full payment in advance; Big orders send the first payment 30% before the production,and the balance before shippment.We'll show the photos of the products and packages before delivery.


5.Can you make my own brand on the products?

Of course we can. Just send me your logo  we can make it for you.


6.What is our main export market?

America(40.5%):USA, Canada, Argentina, Brazil

Europe(30.8%):Italy,Germany,England,Holland,Spain,Swiss,Finland,Russia,Poland.

Asia(23.5%):Korea,singapore,India,Turkey,Vietnam,Saudi Arabia,Syria, Israel,Lebanon.

Others(5.8%).


Unedited footage of the Green Hydraulic Factory

The Green hydraulic pump manufacturing facility is a specialized industrial plant that focuses on producing hydraulic pumps and related components. These factories are equipped with advanced machinery and technology to fabricate high-quality pumps designed for a wide range of applications, from heavy equipment and machinery to automotive and industrial systems.

Unedited footage of the Green Hydraulic Factory

The production process typically involves precision engineering, where raw materials like metals and alloys are processed into pump components such as gears, pistons, cylinders, and seals. These parts are then assembled into fully functional hydraulic pumps, which are tested for performance and quality control to ensure reliability, efficiency, and durability under various working conditions.

Unedited footage of the Green Hydraulic Factory

Green Hydraulic's manufacturing facilities for hydraulic pumps maintain stringent quality standards, often adhering to international certifications, to meet the expectations of customers in industries such as construction, agriculture, automotive, and manufacturing.

Unedited footage of the Green Hydraulic Factory3

All hydraulic pumps produced by Green Hydraulic have undergone compliance testing, ensuring their quality and reliability.

Unedited footage of the Green Hydraulic Factory4

To meet the diverse needs of different industries, the green hydraulic offer customization options, such as specialized seals, materials, and pump configurations. These facilities often work closely with engineering teams to develop tailored solutions for specific applications, from high-pressure systems to low-flow, high-efficiency pumps.

Unedited footage of the Green Hydraulic Factory5

Each pump undergoes a rigorous quality control process, where pressure tests and performance assessments are conducted to ensure that the pumps meet the required standards for flow rate, pressure capacity, and durability.

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