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K3V112DT Charge Pump

The K3V112DT Charge Pump is a dedicated integrated auxiliary external gear pump specially designed for the Kawasaki K3V112DT series open-circuit swashplate axial piston main pump. As a core auxiliary component of the hydraulic system for 20-ton class construction machinery, it is coaxially integrated with the main pump at the power take-off end, with its rotational speed fully synchronized with the engine and the main pump. It is a key supporting part to ensure the stable and efficient operation of the main pump and the entire hydraulic system.
  • K3V112DT Charge Pump

  • Green Hydraulic

  • Yes

  • ISO9001,CE

  • 1. Industrial Hydraulic Systems 2. Mobile Equipment (Industrial Vehicles) 3. Construction and Engineering Machinery 4. Metallurgy Industry

  • spline shaft

  • 1 set

Availability:
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Product Description

 K3V112DT Charge Pump  Overview

The K3V112DT Charge Pump functions as an important low-pressure oil supply unit in hydraulic systems. It is designed to provide the main pump with stable charge flow and charge pressure. The pump operates based on the principle of volumetric hydraulic transmission, where the meshing rotation of external gears changes the volume of sealed working chambers, enabling continuous suction and discharge of hydraulic oil.

The charge pump helps maintain favorable suction conditions for the main pump, supplies oil for system control circuits, and provides necessary lubrication and cooling for key internal components. When the main pump high-pressure circuit operates under long-term high-pressure and heavy-load conditions, the charge pump ensures a stable charge pressure supply, helping prevent cavitation and insufficient oil supply. This reduces wear and potential damage to critical components such as the pistons, bearings, and valve plate, ensuring stable and efficient operation of the entire hydraulic system, extending equipment service life, and reducing maintenance costs.



Core Features & Advantages


  • Integrated Coaxial Design, Compact Structure:

    Integrated at the rear end of the K3V112DT main pump, coaxial drive eliminates the need for additional transmission components, which not only saves installation space but also improves transmission efficiency. The compact structure is perfectly adapted to the limited layout space of 20–25 ton class excavators, and the installation is convenient without complex assembly steps, reducing installation time and labor costs.


  • Stable Performance, High Reliability:

    Adopting a fixed-displacement external gear pump structure, with simple working principle, mature technology and strong anti-interference ability. The built-in pilot relief valve can effectively limit the maximum output pressure, avoid damage to the hydraulic system due to overpressure, ensure stable output of pilot pressure and lubricating oil flow, and the failure rate is significantly lower than that of ordinary auxiliary pumps. It has the characteristics of durability, efficiency and easy maintenance, which can improve the productivity of equipment.


  • Multi-Functional Integration, Critical Role:

    It undertakes three core functions of the hydraulic system: providing stable pilot control pressure (driving main pump regulator, multi-way valve, travel/rotary motor and other executive components), forced lubrication for internal parts of the main pump (bearings, slippers, valve plates), and replenishing oil leakage on the high-pressure side of the main pump to maintain circuit pressure and prevent cavitation. It is an indispensable core component for the normal operation of the K3V112DT main pump, and also helps to cool the hydraulic oil and reduce the temperature of the hydraulic system.


  • High Wear Resistance, Long Service Life:

    The pump casing is made of high-strength ductile iron, and the gear is treated with quenching process, which has excellent wear resistance and impact resistance. The high-pressure wear-resistant seal ensures no oil leakage, can withstand long-term heavy-load operation under harsh working conditions such as mines and construction sites, and significantly extends the service life of the pump body and the entire hydraulic system. The bearing life meets the K3V series standard, ensuring long-term stable operation.


  • Strong Compatibility, Easy Maintenance:

    It is fully compatible with the original K3V112DT main pump, with good interchangeability of accessories and replacement parts. The standardized interface design facilitates quick disassembly, assembly and replacement. Daily maintenance only needs to check the oil level, oil cleanliness and seal integrity, which is simple and efficient, reducing equipment downtime and maintenance costs. It can be quickly replaced when a fault occurs, ensuring the continuous operation of the equipment.



Specifications

Type
Model
displacement(cm3
Shaft Type
Gear Pump K3V112DT other
Spline Shaft



Applications

  1. Hydraulic drives with high pressure, heavy load, variability, large displacement, long service life, and reliability.

  2. Steel metallurgy and forging machinery

  3. Ceramic and refractory material presses

  4. Shipping and hydroelectric systems

  5. Rubber vulcanization and paper production

  6. Petroleum equipment

  7. Construction and mobile machinery

  8. Railway and tunneling machines


Vane Pump Application



Packaging & Delivery

Charge pumps are typically packaged securely to prevent damage during transit. The packaging includes:

Protective Wrapping: To safeguard the pump from environmental damage.

Custom Crates: For larger, heavier pumps, ensuring safe handling.

Documentation: Includes installation, maintenance instructions, and warranty details.

Delivery time depends on the model, customizations, and location but typically ranges from 2 to 6 weeks from the order date.



Certifications & Quality Assurance

Charge pumps are manufactured in compliance with international standards, ensuring high performance and reliability:

ISO 9001: Certified for quality management systems.

CE Certification: Ensures compliance with European safety, health, and environmental protection standards.

RoHS Compliance: Ensures the pump does not contain hazardous materials.

Factory Testing: Every pump is rigorously tested for performance, pressure, and leak integrity before shipping.


Green Hydraulic Patent Certificate

Charge Pump FAQ 

1.Do I need to install the Charge Pump separately? What should I pay attention to when replacing it?

A: No, it is integrated with the main pump and does not require separate installation. When replacing, ensure that the spline shaft is accurately aligned with the main pump drive shaft, tighten the fixing screws with a torque wrench, keep the contact surface flat and free of impurities, and use a seal ring of the correct size to ensure sealing performance.


2.What preparations are needed before starting the Charge Pump for the first time?

A: Manually fill the charge pump with clean hydraulic oil through the drain port to empty the internal air and avoid dry running damage. Jog start several times to confirm that the rotation direction is clockwise (when viewed from the shaft end), and there is no abnormal sound or oil leakage before formal operation. In addition, manually turn the main shaft to check the self-priming condition of the charge pump.


3.What are the requirements for hydraulic oil when using the Charge Pump?

A: The cleanliness of hydraulic oil must meet the ISO 18/15 standard, and the oil temperature should be kept between 15–65℃. It is recommended to regularly replace hydraulic oil and filters; under harsh working conditions such as mines and high dust, the replacement cycle should be shortened to avoid component wear caused by oil pollution.


4. Can the rotation direction of the  Charge Pump be reversed? What are the consequences of reverse rotation?

A: No, it cannot be reversed; its rotation direction is the same as that of the main pump. Reverse rotation will cause no oil delivery, system pressure loss, internal gear wear, and even damage to the pump body and the main pump. When installing, pay attention to the chamfer direction of the gear rotor to avoid reverse installation.


5. Is the Charge Pump a dedicated accessory? Can it work normally without it?

A: It is a dedicated charge pump for the main pump and cannot be used universally with other models. The main pump cannot work normally without it, which will cause serious damage to the internal components of the main pump and affect the service life of the entire hydraulic system.


6.Can the displacement of the Charge Pump be replaced arbitrarily?

A: No, it cannot. The standard displacement is 12 cm³/rev; replacing it with other displacements (10/14 cm³/rev) without authorization will lead to insufficient or too high pilot pressure, abnormal lubrication flow, and early wear of the main pump. The displacement should be selected according to the actual working conditions of the equipment.


FAQ

1.How does the variable displacement work?

The pump's flow is adjusted by changing the angle of an internal swash plate. As the swash plate angle changes, the stroke length of the pistons varies, which in turn changes the volume of fluid displaced per rotation, allowing the flow rate to adapt to the system's needs.


2.Are you a manufacture for the vane pump or a wholesale ?

We are a manufacture for vane pumps。.We are located in Changzhou City, Jiangsu Province, China.Welcome to visit us.


3.What's our advantages?

Factory established in 2005;

With a great deal of production experience;

80+ employees become the professional team;

Constant updated ERP system ensure efficiency of work;

Sophisticated equipment ehanced the accuracy of products;

Professional salesmen provide the greast service;

With a large number of famous customers all over the world;

Great after-sales service;

With the long term cooperation with famous logistics and express company in China,provide the better goods service.


4.What is your payment terms?

Small order/sample order,full payment in advance; Big orders send the first payment 30% before the production,and the balance before shippment.We'll show the photos of the products and packages before delivery.


5.Can you make my own brand on the products?

Of course we can. Just send me your logo  we can make it for you.


6.What is our main export market?

America(40.5%):USA, Canada, Argentina, Brazil

Europe(30.8%):Italy,Germany,England,Holland,Spain,Swiss,Finland,Russia,Poland.

Asia(23.5%):Korea,singapore,India,Turkey,Vietnam,Saudi Arabia,Syria, Israel,Lebanon.

Others(5.8%).


Unedited footage of the Green Hydraulic Factory

The Green hydraulic pump manufacturing facility is a specialized industrial plant that focuses on producing hydraulic pumps and related components. These factories are equipped with advanced machinery and technology to fabricate high-quality pumps designed for a wide range of applications, from heavy equipment and machinery to automotive and industrial systems.

Unedited footage of the Green Hydraulic Factory

The production process typically involves precision engineering, where raw materials like metals and alloys are processed into pump components such as gears, pistons, cylinders, and seals. These parts are then assembled into fully functional hydraulic pumps, which are tested for performance and quality control to ensure reliability, efficiency, and durability under various working conditions.

Unedited footage of the Green Hydraulic Factory

Green Hydraulic's manufacturing facilities for hydraulic pumps maintain stringent quality standards, often adhering to international certifications, to meet the expectations of customers in industries such as construction, agriculture, automotive, and manufacturing.

Unedited footage of the Green Hydraulic Factory3

All hydraulic pumps produced by Green Hydraulic have undergone compliance testing, ensuring their quality and reliability.

Unedited footage of the Green Hydraulic Factory4

To meet the diverse needs of different industries, the green hydraulic offer customization options, such as specialized seals, materials, and pump configurations. These facilities often work closely with engineering teams to develop tailored solutions for specific applications, from high-pressure systems to low-flow, high-efficiency pumps.

Unedited footage of the Green Hydraulic Factory5

Each pump undergoes a rigorous quality control process, where pressure tests and performance assessments are conducted to ensure that the pumps meet the required standards for flow rate, pressure capacity, and durability.

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